HEGERLS Warehouse Control System (WCS) serves as the intelligent execution layer between warehouse management software and automation equipment. It coordinates material handling systems in real time, optimizes task execution, and maximizes equipment utilization through intelligent scheduling and dynamic path planning.
HEGERLS YUNTU-WCS (Warehouse Control System) is an intelligent warehouse execution platform that bridges the gap between WMS and warehouse automation equipment. It centrally coordinates and controls multiple automation systems—including four-way shuttles, stacker cranes, AGVs, elevators, and conveyor systems—to ensure efficient, synchronized warehouse operations.
Powered by intelligent scheduling and dynamic path planning algorithms, YUNTU-WCS optimizes task allocation, vehicle routing, and equipment collaboration in real time. Combined with an interactive 2D/3D warehouse visualization platform, OpenAPI integration, and seamless connectivity with WMS, ERP, and PLC systems, it enables high-performance warehouse automation with maximum efficiency, reliability, and scalability.
Synchronize multiple automation devices from a unified control platform.
Optimize task allocation and vehicle dispatching for maximum throughput.
Automatically calculate the most efficient routes while avoiding congestion and obstacles.
Rapidly identify, diagnose, and recover from equipment or task exceptions to minimize downtime.
Monitor every warehouse operation through intuitive digital warehouse maps, providing operators with complete visibility of equipment, inventory, and task execution.
2D Warehouse Dashboard
Real-time visualization of storage locations, vehicles, travel paths, obstacles, alarms, and recovery status.
3D Warehouse Visualization
Interactive 360° warehouse overview with equipment, inventory, and operational status.
Live Equipment Monitoring
Display equipment status, operating conditions, and task progress in real time.
Benefits
Complete warehouse visibility
Faster operational decision-making
Reduced monitoring workload
Record and replay warehouse operations to simplify troubleshooting and process optimization.
Store up to 7 days of task history
Replay completed tasks step by step
Trace automatic task execution
Analyze historical operations and equipment performance
Quickly identify abnormal events
Benefits
Faster root cause analysis
Improved operational traceability
Continuous process optimization
Powered by advanced scheduling algorithms, HEGERLS YUNTU-WCS dynamically assigns tasks and optimizes travel routes to maximize warehouse efficiency.
Real-time dynamic route planning
Intelligent traffic management and vehicle decoupling
Equipment utilization optimization
Automatic obstacle detection and route recalculation
Intelligent vehicle assignment based on task priority
Automatic charging when idle
Automatic parking and sleep mode for idle vehicles
Independent scheduling engine supporting multi-device collaboration
Benefits
Maximize equipment utilization
Increase warehouse throughput
Reduce travel distance and congestion
Lower energy consumption
Improve fleet efficiency
Automatically detect, diagnose, and recover from equipment or task abnormalities to maintain uninterrupted warehouse operations.
Automatic recovery for more than 90% of abnormal tasks
Intelligent recovery strategy matching
Real-time alarm notifications
Visual alarm locations displayed on warehouse maps
Detailed fault descriptions and recommended solutions
Event logging and traceability
Benefits
Minimize system downtime
Improve warehouse reliability
Accelerate fault resolution
Reduce manual intervention
HEGERLS follows a standardized implementation methodology to ensure every software project is delivered efficiently, integrated seamlessly, and operates reliably from day one.
Conduct on-site surveys, analyze business processes, and define functional requirements to establish clear project objectives.
Design the overall software architecture, workflow, and system integration strategy based on operational requirements.
Develop, configure, and customize the WMS/WCS platform, including interfaces with ERP, MES, PLC, and warehouse automation equipment.
Perform comprehensive functional testing, system integration testing, and performance validation to ensure stable and reliable operation.
Provide user training for operators, administrators, and maintenance teams before supporting a smooth system launch.
Deliver ongoing technical support, software upgrades, preventive maintenance, and system optimization to ensure long-term operational performance.
HEGERLS YUNTU-WCS is developed specifically for high-performance automated warehouses. Combined with the HEGERLS CC-WMS platform, it creates a fully integrated warehouse execution system capable of coordinating multiple automation technologies from a single control interface.
HEGERLS WCS uses an advanced 3D visualization map to provide real-time monitoring of warehouse operations. Users can clearly view four-way shuttle routes, current positions, and equipment status, including speed, battery level, coordinates, and operating conditions.
Benefits:
Real-time 3D warehouse monitoring
Dynamic vehicle tracking
Clear equipment status visibility
HEGERLS WCS adopts real-time calculation and intelligent scheduling algorithms. The system continuously monitors vehicle movements, optimizes paths, and coordinates multiple shuttles to avoid deadlocks and reduce resource waste.
Benefits:
Dynamic path optimization
Multi-vehicle coordination
Improved operation efficiency
HEGERLS WCS features a modular architecture that enables unified control of multiple automation devices, including four-way shuttles, lifts, conveyors, and AGVs.
Benefits:
Multi-equipment integration
Flexible system expansion
Unified warehouse control
HEGERLS WCS combines visualization, intelligent scheduling, and flexible integration to create a reliable control platform for automated warehouses, improving efficiency, stability, and operational intelligence.