HEGERLS Warehouse Automation Solutions & High-Density Storage Systems
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Maximize Storage Density. Increase Throughput. Reduce Operating Costs.
The HEGERLS Four-Way Shuttle System is an advanced Automated Storage and Retrieval System (ASRS) designed to deliver maximum storage density, intelligent material handling, and flexible warehouse scalability.
Unlike conventional automated warehouses, HEGERLS combines ultra-thin shuttle technology, AI-powered scheduling software, intelligent vision positioning, and modular system architecture to create a highly efficient warehouse automation solution for modern supply chains.
Whether for cold storage, manufacturing, e-commerce, pharmaceuticals, chemicals, or 3PL logistics, the HEGERLS Four-Way Shuttle System enables businesses to optimize warehouse space, improve operational efficiency, and reduce total ownership costs.
A Four-Way Shuttle System is an intelligent warehouse automation solution consisting of:
● Four-way shuttle vehicles
● Vertical lifts
● High-density racking systems
● Warehouse Management System (WMS)
● Warehouse Control System (WCS)
The shuttle can move freely in four directions on the storage level and cooperate with lifts to achieve fully automated storage and retrieval across the warehouse.
Compared with traditional pallet racking or stacker crane systems, the HEGERLS Four-Way Shuttle System offers higher flexibility, higher storage density, and lower investment risk.
HEGERLS features an industry-leading shuttle height of only 125 mm.
This ultra-thin design minimizes rack level spacing and maximizes storage capacity.
Benefits
Increase pallet positions by more than 20%
Improve warehouse cube utilization
Reduce building footprint requirements
Ideal for high-density ASRS applications
Designed for demanding warehouse operations.
No-load speed: 2 m/s
Full-load speed: 1.2 m/s
Lifting time: 3 seconds
Direction change time: ≤2.5 seconds
Positioning accuracy: ±1 mm
Result:
Faster storage and retrieval
Increased throughput capacity
Improved warehouse productivity
HEGERLS utilizes a fully self-developed embedded controller integrating multi-core industrial processors and AI computing capabilities.
Higher computing power
Faster response speed
Deep learning support
Real-time task optimization
Intelligent resource allocation
The system continuously optimizes warehouse operations to maximize efficiency.
Combining barcode positioning, magnetic induction, and odometer correction technologies.
Positioning accuracy up to ±1 mm
Supports mixed pallet sizes
Reliable navigation in complex environments
High-speed positioning with minimal maintenance
This ensures precise pallet handling and highly stable warehouse operations.
HEGERLS advanced scheduling software supports collaborative operation of multiple shuttle vehicles.
Dynamic route optimization
Traffic management
Task balancing
Congestion avoidance
Multi-shuttle collaboration
Up to 80+ shuttle vehicles can operate simultaneously within a single warehouse system.
HEGERLS offers multiple configurations to meet different operational requirements.
Ambient Warehouse
Cold Storage Warehouse
Industrial Manufacturing Facilities
Corrosive Environments
-25°C to 45°C
The system adapts easily to various warehouse layouts, pallet dimensions, and industry applications.
HEGERLS utilizes advanced battery and charging technology to ensure continuous operation.
Dual BMS intelligent battery protection
Automatic charging management
Fast charging capability
Real-time battery monitoring
Long service life batteries
Safety is integrated into every aspect of the system.
Laser obstacle avoidance sensors
Autonomous collision prevention
Automatic pallet offset detection
Intelligent fault diagnosis
Emergency stop protection
These features ensure safe, stable, and uninterrupted warehouse operation.
HEGERLS adopts a full gearbox mechanical transmission design.
Maintenance-free operation
Longer service life
Reduced maintenance costs
High reliability under 24/7 operation
The modular design also allows quick replacement of components and simplified maintenance procedures.
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Project Items |
HEGERLS Four-way Shuttle Specification |
|
Shuttle Height |
125mm |
|
Load Capacity |
≥1500 kg |
|
Suitable Pallets |
1100 mm×1100 mm, 1200 mm×1000 mm, Customization |
|
Positioning Accuracy |
±1 mm |
|
Driving Accuracy |
≤2 mm |
|
Full-load Speed |
2 m/s |
|
No-load Speed |
1.2 m/s |
|
Maximum Acceleration |
2.5 m/s2 |
|
Lifting Time |
3 s |
|
Operating Temperature |
-25°C to 45°C |
|
Battery Capacity |
40-50Ah |
|
Full-charge Range |
≥8 |
|
Full-charge Charging Time |
≤1.5 |
|
Product Certification |
CE/FCC/MIC |
Pallets enter the warehouse through inbound stations or conveyor systems.
Vertical lifts transport pallets to designated storage levels.
The four-way shuttle automatically moves pallets to assigned storage locations.
The WMS and WCS continuously optimize storage locations, inventory management, and equipment operations.
When an order is generated, the shuttle retrieves the pallet and delivers it to the outbound station automatically.
AI-powered inventory management enables real-time stock visibility and automatic inventory verification.
The HEGERLS Four-Way Shuttle System is widely used in:
Intelligent Four-Way Shuttle Warehouse Solution for Fuding White Tea Industry, China
A Four-Way Shuttle System is an intelligent automated storage and retrieval solution that uses shuttle vehicles capable of moving in four directions within a racking system, enabling high-density storage and flexible warehouse layouts.
Depending on warehouse conditions, HEGERLS Four-Way Shuttle Systems can increase storage density by up to 150%+ and increase pallet positions by over 30%.
Yes. HEGERLS offers dedicated cold-storage models capable of operating reliably in temperatures from -25°C to 45°C.
The HEGERLS AI scheduling system supports up to 80+ shuttle vehicles operating collaboratively within one warehouse system.
Yes. HEGERLS supports integration with ERP, MES, WMS, and WCS platforms for seamless data exchange and warehouse management.
Absolutely. The modular architecture allows additional shuttle vehicles, lifts, and storage locations to be added as business requirements grow.
Through OTA remote diagnostics, modular equipment design, predictive maintenance, and high-quality industrial components, maintenance costs can be reduced by up to 60%.
The system is widely used in cold chain logistics, automotive manufacturing, tire storage, chemicals, pharmaceuticals, food and beverage, e-commerce fulfillment, and third-party logistics operations.
