HEGERLS Warehouse Automation Solutions & High-Density Storage Systems
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HEGERLS Shuttle Racking System is a high-density pallet storage solution that combines pallet racking structures with intelligent shuttle technology to maximize warehouse storage capacity and improve operational efficiency.
Unlike traditional pallet racking systems, the shuttle racking system uses an autonomous shuttle cart to transport pallets inside storage lanes, reducing forklift operations within racks and significantly improving safety, storage density, and warehouse throughput.
Designed for high-volume, low-SKU inventory environments, HEGERLS Shuttle Racking System is widely used in food & beverage, cold storage, manufacturing, chemical, and logistics distribution industries.
With flexible FIFO and LIFO operating modes, the system can be customized according to different warehouse management requirements, providing an efficient solution for modern high-density storage.
HEGERLS Shuttle Racking System adopts a modular structure consisting of pallet racking, shuttle carts, rails, control system, and warehouse management integration components.
The integrated design ensures stable pallet storage, efficient goods movement, and seamless connection with automated warehouse systems.
Main Components:
Rack Structure
Radio Shuttle Cart
Guide Rails
Pallet Support System
Safety Protection Components
Remote Control System
The shuttle racking system eliminates frequent forklift movement inside storage lanes.
Benefits:
Storage capacity increased significantly compared with conventional pallet racks
Reduced aisle requirements
Improved warehouse space utilization
The shuttle cart automatically transports pallets within storage channels.
Advantages:
Reduced manual operation
Faster pallet loading and retrieval
Improved warehouse productivity
The system supports different inventory management methods.
Applications:
FIFO mode for food, beverage, and pharmaceutical products
LIFO mode for bulk storage and seasonal inventory
Designed for temperature-controlled environments.
Features:
Suitable for -25℃ cold storage applications
Reduces forklift operation inside cold rooms
Improves operator safety and efficiency
The system reduces direct forklift access into rack structures.
Safety features:
Stable pallet positioning
Intelligent obstacle detection
Reduced collision risk
The modular rack design supports different warehouse layouts.
Advantages:
Easy system expansion
Adaptable storage depth
Suitable for new warehouses and retrofit projects
|
Parameter |
Specification |
|
Product Type |
Shuttle Racking System |
|
Storage Mode |
FIFO / LIFO |
|
Load Capacity |
500–1500kg/pallet |
|
Storage Density |
High-density pallet storage |
|
Shuttle Speed |
Up to 1m/s (Customized) |
|
Applicable Temperature |
-25℃ to +40℃ |
|
Rack Height |
Customized according to warehouse conditions |
|
Storage Depth |
Multiple pallet deep storage |
|
Control Mode |
Remote Control / WMS-WCS Integration |
|
Application |
Pallet Storage, Cold Storage, Distribution Center |
The forklift places pallets at the rack entrance position.
The shuttle cart receives the operation command and prepares for transportation.
The shuttle cart moves along the guide rail and automatically transports pallets to the designated storage location.
The system accurately controls pallet positioning to ensure stable storage.
The warehouse control system records pallet locations and optimizes storage sequences.
Inventory information can be synchronized with WMS.
When retrieving goods, the shuttle automatically moves to the target pallet position and transports the pallet back to the rack entrance.
Multiple shuttle carts can operate together to improve throughput and support high-frequency warehouse operations.
A shuttle racking system is a high-density pallet storage system that uses automated shuttle carts to move pallets inside rack lanes, reducing forklift operation and improving warehouse storage efficiency.
Compared with drive-in racking, shuttle racking provides higher automation, better safety, and faster pallet handling efficiency.
The shuttle cart replaces most forklift movements inside storage lanes.
Yes.
HEGERLS Shuttle Racking System supports:
FIFO (First In First Out)
LIFO (Last In First Out)
The operation mode can be selected according to inventory characteristics.
Common applications include:
Cold chain logistics
Food and beverage
Manufacturing
Chemical industry
Distribution centers
Yes.
HEGERLS Shuttle Racking System can connect with warehouse management systems (WMS) and warehouse control systems (WCS) to achieve intelligent inventory management and automated operation.
