HEGERLS Warehouse Automation Solutions & High-Density Storage Systems
Cold chain warehouses require strict temperature control, high storage density, stable low-temperature performance, and continuous 24/7 operation. HEGERLS delivers integrated cold chain warehouse automation solutions that combine intelligent storage systems, industrial refrigeration equipment, and AI-powered warehouse management technologies.
Our solutions integrate Four-Way Shuttle Systems, ASRS Stacker Cranes, Pallet Shuttle Systems, Conveyor Systems, WMS/WCS platforms, and Industrial Refrigeration Equipment to build fully automated, high-efficiency cold storage warehouses operating reliably in environments down to -25°C.
Traditional cold warehouses often suffer from:
Low storage density and inefficient space utilization
High labor costs and difficult workforce recruitment
Long exposure of workers to freezing environments
High refrigeration energy consumption
Slow inventory turnover and manual handling
Limited warehouse scalability
Warehouse automation eliminates these challenges while improving productivity, inventory accuracy, and operational safety.
Operating in freezing environments places higher demands on warehouse equipment and management systems.
HEGERLS designs automation systems specifically for cold storage applications, ensuring stable performance, reliable communication, and continuous operation under harsh conditions.
Temperature range down to -25°C
High energy consumption
Limited warehouse expansion space
Continuous 24/7 operations
Strict FIFO inventory management
Food safety and traceability requirements
Flexible high-density pallet storage with reliable low-temperature operation.
Frozen food storage
Dairy products
Meat & seafood logistics
Cold chain distribution centers
High-bay automated storage system designed for large-scale cold storage warehouses.
Food manufacturing centers
Central frozen logistics hubs
Large distribution warehouses
Efficient semi-automated solution for standardized pallet storage with high throughput.
Beverage warehouses
Food processing plants
Frozen raw material storage
A structural warehouse system where the racking also serves as the building structure, enabling ultra-high storage capacity and low energy consumption.
Intelligent warehouse control platform enabling real-time inventory tracking, FIFO management, equipment scheduling, and ERP/MES integration.
Consulting & Design
Warehouse evaluation
Capacity planning
ROI analysis
System simulation
Engineering & Manufacturing
Equipment manufacturing
Refrigeration system integration
Software development
Installation & Commissioning
System installation
Testing and debugging
Operator training
After-Sales Support
Remote diagnostics
Preventive maintenance
Spare parts supply
Global technical support
HEGERLS combines intelligent warehouse automation, industrial refrigeration equipment manufacturing, and AI-driven industrial IoT technologies to deliver a fully integrated cold chain ecosystem.
Unlike traditional warehouse automation suppliers, HEGERLS provides both storage automation systems and refrigeration equipment integration capabilities, ensuring stable, energy-efficient, and intelligent cold storage operations.
HEGERLS operates a full-chain manufacturing base covering:
Warehouse automation systems (ASRS, Shuttle Systems, Conveyor Systems)
Industrial refrigeration equipment
Cold storage structural systems
Intelligent control and monitoring systems
Software development and system integration
This integrated capability ensures:
Higher system compatibility
Faster project delivery
Lower integration risk
Stable long-term system performance
One-stop turnkey cold chain solution
HEGERLS integrates advanced refrigeration system engineering into warehouse automation projects, optimizing both storage performance and energy efficiency.
Optimized Cold Storage Energy Efficiency: Smart warehouse layout combined with refrigeration system design reduces cold air loss and improves cooling efficiency.
Stable Low-Temperature Operation: Refrigeration equipment is engineered for stable operation in environments as low as -25°C, ensuring continuous automated warehouse performance.
Intelligent Temperature & Humidity Control: Integrated sensors and AI-based control systems enable precise environmental regulation across different warehouse zones.
Reduced Energy Consumption: High-density storage design + intelligent refrigeration control reduces overall energy consumption by 40–60% compared to traditional cold storage facilities.
Seamless System Integration: Refrigeration systems are fully integrated with WMS/WCS and IoT platforms for real-time monitoring and optimization.
Advanced Industrial Internet platform specifically for the refrigeration industry, built on: Big Data, Cloud Computing, Artificial Intelligence, IoT Connectivity, and Digital Twin Technology.
The platform creates a digital model of the refrigeration system and enables full lifecycle intelligent management.
Real-time equipment monitoring
AI fault diagnosis
Predictive maintenance
Intelligent defrost control
Energy consumption analysis
Environmental monitoring
Remote operation & maintenance
System performance visualization
Optimization recommendations
This platform improves refrigeration efficiency while significantly reducing operational costs.
By combining warehouse automation with refrigeration engineering, HEGERLS delivers measurable operational benefits:
Storage capacity increased by 3–5×
Energy consumption reduced by 40–60%
Fully unmanned low-temperature warehouse operation
Improved refrigeration stability and system reliability
Lower maintenance and operational costs
Higher overall warehouse efficiency
Traditional automation providers focus only on warehouse equipment, while refrigeration suppliers focus only on cooling systems.
HEGERLS integrates both into a single intelligent cold chain ecosystem, eliminating system compatibility issues and enabling:
Unified control platform
Reduced engineering complexity
Higher energy efficiency
Smarter warehouse operations
Lower total lifecycle cost
HEGERLS cold chain automation solutions are widely used in:
Frozen food logistics
Dairy production and distribution
Meat and seafood processing
Ice cream manufacturing
Pharmaceutical cold storage
Fresh food distribution centers
Temperature-controlled logistics hubs
Shaanxi, China | Central Kitchen / Cold Chain Logistics
A large-scale automated cold chain central kitchen park invested by Yihai Kerry Arowana Group, serving Northwest China regional food distribution, covering frozen food, chilled products, meat, fruits & vegetables.
Building Area: 33,000 m²
Cold Storage Area: 29,000 m²
Function: Central Kitchen + Cold Chain Distribution Hub
Operation Scope: Multi-category food storage & regional logistics
Large-scale integrated cold storage + logistics distribution system
Multi-zone temperature-controlled warehouse design
Automated material handling & racking system integration
Energy-efficient refrigeration system with heat recovery
Full PLC + IoT intelligent monitoring architecture
Stable operation in complex cold chain environments
Yes. All systems are designed for stable operation in environments from -25°C to 45°C, ensuring reliable performance in cold storage conditions.
HEGERLS integrates warehouse automation + industrial refrigeration equipment + AI IoT platform, providing a complete cold chain ecosystem rather than standalone equipment.
For high-density pallet storage, the Four-Way Shuttle System, Rack-supported Warehouse and ASRS Stacker Crane System provide the best balance of efficiency, scalability, and cost performance.
Yes. HEGERLS WMS and WCS platforms support full integration with ERP, MES, and third-party systems.
Yes. HEGERLS offers complete turnkey solutions, including warehouse consulting, system design, equipment manufacturing, software development, installation, commissioning, training, and long-term after-sales support.
Whether you're building a new automated cold storage facility or upgrading an existing warehouse, HEGERLS provides customized automation solutions designed for maximum efficiency, reliability, and long-term performance.
